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Failure prediction detection Product List

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[Data Science Use Case] Fault Prediction Detection in Wind Power Generation Facilities

Preventing non-operational hours caused by malfunctions in advance! A case of developing AI to detect signs of failure.

We will introduce a case where fault prediction detection was realized in wind power generation facilities. When a wind turbine experiences a failure, unplanned downtime occurs. By detecting signs of failure, we aimed to improve the efficiency of maintenance and inspections and enhance the operational efficiency of wind turbines. To address this, we developed an AI to detect failure signs from operational sensing data. This resulted in reduced operational costs through more efficient maintenance and inspection work, as well as improved operational rates by preventing unexpected accidents. 【Case Overview】 ■Industry: Social Infrastructure ■Business: Operations and Maintenance ■Challenge: Improvement of Inspection Efficiency ■Analytics and AI Solution - Determine abnormal conditions when deviating from a steady state - Predict whether equipment in an abnormal state will fail subsequently *For more details, please refer to the PDF document or feel free to contact us. - Related link - https://www.tdse.jp/case-study/fault-detection/

  • Company:TDSE
  • Price:Other
  • Embedded system design service

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KISMOS Valve Monitoring System Remote Condition Diagnosis and Fault Prediction

Contributing to the digital transformation of maintenance operations through state diagnosis and early fault detection from valve monitoring information using proprietary sensing, IoT, and AI technologies.

"KISMOS" is an air-operated actuator used in plants and factories, retrofitting IoT sensors to rotary valves such as ball valves and butterfly valves for on/off control, visualizing the valve's status and diagnosing its condition. Furthermore, it utilizes AI to visualize the changes in the valve's condition through trend graphs. It contributes to the digital transformation of maintenance operations by detecting signs of trouble and accumulating condition data. [Value Provided] - Labor-saving in valve maintenance operations (addressing labor shortages, reducing maintenance costs) - Maintaining and improving the quality of maintenance operations (retirement of veteran workers, experience-based decisions → data-driven decisions) - Preventing valve troubles before they occur (preventing unnecessary costs and wasted time, minimizing impacts on production plans) - Reducing maintenance costs (implementing only necessary maintenance through transitioning from TBM to CBM) [Features of KISMOS] - KISMOS can be started without initial investment (cost and time) - Leave the monitoring with KISMOS to us (contributing to labor-saving in monitoring tasks) - There are no restrictions on the manufacturers of the valves that can be monitored (compatible with other manufacturers' valves) - The IoT sensors are explosion-proof (Ex ia II CT4 Gb), suitable for valves in explosion-proof areas.

  • Other security and surveillance systems

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